Tsis Siv Neeg tshuab dhos thiab nws tus yam ntxwv. Kws dhos tshuab multispindle automatic longitudinal raws CNC. Ntau lawm thiab ua ntawm qhov chaw nyob rau hauv tsis siv neeg lathes

Tsis Siv Neeg tshuab dhos hu ua ib tug tshwj xeeb tshuab workpieces uas yog ua yam uas tsis muaj kev koom tes ntawm cov neeg ua hauj lwm. Tsim ntawm no hom ntawm cov khoom yog kim kim tshaj li niaj zaus. Txawm li cas los, cov kev siv yog hais tias yuav yooj yim dua. Tag nrho cov ua hauj lwm nyob rau hauv cov cav tov yog ua tau. Safety saib tsuas yog rau cov chaw thau khoom billets thiab tsom kwm qhov zoo ntawm cov ua qhov chaw.

Versions ntawm tsis siv neeg machine

Muaj ob peb hom xws khoom. Manufacturing ntawm qhov chaw yuav ua rau ib leeg-ntxaiv los yog multi-ntxaiv tsis siv neeg machine. lawv yog structurally txawv me ntsis. Qhov txawv lus dag nyob rau hauv lub fact tias cov khoom xws li ib tug ib-ntxaiv tsis siv neeg tshuab dhos, raws yog tau siv tsuas yog ib qho ntawm cov ua hauj lwm lub cuab tam. Tus tsim ntawm multi-ntxaiv machines muaj ob peb. Los ntawm hom ntawm workpieces tag nrho CNC tshuab raug muab faib mus rau hauv:

• tej;

• boring;

• lobotokarnye;

• txoj siav thiab milling;

• Capstan thiab turret;

• longitudinal raws.

Tej cov cav tov yog siv rau tag nrho cov hom ntawm tig ua hauj lwm, revolving - rau Machining loj loj. Lobotokarnye machines siv rau vytachivaniya cylindrical, frontal thiab conical khoom. Milling khoom yog siv rau cov nyem ua. Tshuab dhos turret machines siv ua qhov chaw ntawm complex zoo. Hais txog hais tias, dab tsi yog qhov longitudinal seem ntawm cov cav tov thiab dab tsi yog qhov yam ntxwv ntawm lawv tsim nyob rau hauv tag nrho cov paub meej sib tham hauv qab no.

Muab automatic lathes

Raws li nyob rau hauv cov pa tshuab, cov khoom siv ntawm no hom ua tej hauj lwm xws li:

• longitudinal raws cylindrical thiab tshaj chaw;

• ua txheej conical;

• nicking, ua xaus thiab ledges;

• boring qhov;

• drilling;

• threading;

• reefing;

• Zoo li tus Sib tsoo.

General tsim

Tag nrho cov semi-automatic thiab tsis siv neeg tshuab dhos raws li cov pa tshuab, yog li, tsim los tshem tawm tej yam feem ntawm lub workpiece thaum lub sij hawm kev sib hloov ntawm lub yav tas. Los ntawm kev tsim, ntau hom ntawm cov khoom yuav sib txawv heev. Txawm li cas los, qhov yooj yim nta rau feem ntau cov hom yog hom. Nyob rau hauv lub tsim ntawm tej tshuab dhos muaj xws li: ncej, pem hauv ntej thiab tailstock, lub carriage. Cov yav tas yog tsim los tuav lub cuab tam thiab nws tsiv nyob rau hauv txoj cai coj. Lub luag hauj lwm rau tus txheej txheem no yog ib tug tshwj xeeb feeder.

Nyob rau headstock khoom xws li ib tug kws dhos tshuab, mounted ntxaiv thiab ib tug mechanism rau hloov cov kev ceev. Taag nws heev xav, vim hais tias nws yuav ua rau co kis tau mus rau lub workpiece thiab txo qhov zoo ntawm lub tiav lawm ib feem. Ntxaiv headstock yog tsau rau bearings thiab yog txawm peem rau nrog tshwj xeeb gripping pab kiag li lawm (loops los yog cartridges). Nyob rau hauv cov lus tsa suab nws yog tsav los ntawm ib tug lub cev muaj zog los ntawm ib tug gearbox.

Ncej yog sib txawv (inverted, V-zoo li tus, tiaj) tej zaum yuav siv nyob rau hauv lathes. Nws yog tus tsim lub caij yuav tsum tau raws li muaj tseeb li sai tau. Tej deviations ua rau ib tug tseem ceeb yuav txo tau nyob rau hauv qhov zoo tshaj ntawm manufactured khoom.

Lub tailstock yog siv kom muaj thaum lub sij hawm raws ntawm ntev workpieces. Nws yog feem ntau yog nyob raws lub rooj thiab muab xauv nyob rau hauv lub feem ntau yooj yim rau qhov siv thiab ua ntawm qhov chaw hauj lwm.

Suab lathes yuav ua tau siv txhua yam los yog maub los ntawm maub los. Los ntawm tej yam yooj yim CNC khoom ntawm no hom yog yus nyob rau hauv uas lub workpiece nyob rau hauv cov ntaub ntawv no, lub ua yog tseem noj tau. CNC tshuab tej zaum yuav muab nruab nrog xws li tsis tas li ntawd.

Tsis zoo li cov pa tshuab los ntawm cov cav tov

Ua hauj lwm rau cov cav tov ntawm no hom yuav yog li yuav tsum tau nqa tawm tib yam li ib tug yooj yim tshuab dhos khoom. Qhov txawv lus dag nyob rau hauv lub fact tias cov xa qhov chaw nyob rau hauv cov cav tov los ntawm rigidly predetermined voj voog. Nyob rau pa tshuab ua hauj lwm, tom qab tag zus tau tej cov ib daim, yuav npaj mus tam sim ntawd mus rau lwm cov vytachivaniyu. Nyob rau hauv tsis siv neeg changeover ntawm cams nws yuav siv sij hawm ob peb lub sij hawm, thiab cov kev npaj rau nws - ib tug ob peb hnub.

Scope ntawm kev siv

Tsis Siv Neeg lathes muaj ib tug ntau dua kev ua tau zoo dua pa machine. Vim hais tias ntawm lawv cov heev changeovers ua rau koj tsis ntau lawm lub sij hawm, siv cov khoom siv feem ntau loj-scale lawm. Ntxiv mus, txij li thaum tus tsim nyog cov khoom yog kim heev, nws yog advisable siv nws tsuas yog hais tias muaj yog ib tug yuav tsum tau rau qhov siv thiab ua qhov chaw ntawm heev nrhiav nrog ib tug ntau ntawm zaus. Heev feem ntau qhauj siv heev tshwj xeeb cov cav tov ntawm no hom, npaj rau zus tau tej cov ib yam nkaus xwb daim los yog ib tug me me pab pawg neeg ntawm cov khoom.

Multi-ntxaiv machines

Qhov no zoo uas tsis siv neeg tshuab dhos khoom siv nyob rau hauv qhauj rau loj ntau lawm ntawm qhov chaw nyob rau hauv ntau daim thiab ntau thiab tsawg. Cov no yog cov sib txawv ntawm ib leeg-ntxaiv lathes, siv mas rau serial ntau lawm ntawm zoo xws li cov khoom. Nws muaj ob hom ntawm cov tshuab:

• Kab rov tav. Lub ntsiab kom zoo dua ntawm cov cav tov ib qho yooj yim loading ntawm lub starting khoom. Yog li ntawd, siv lawv qhov uas siv tau mus li pub pas nrig.

• Vertical. Plus multi-ntxaiv machines ntawm no tsiaj yog pom tias yuav tau me me. Muab nyob rau hauv ib chav tsev ntawm no hom ntawm cov khoom tsis siv sij hawm ntau heev.

Multi-ntxaiv tsis siv neeg tshuab dhos tau tej zaum kuj yuav siv tau nyob rau hauv me me-ntau ntau lawm. Tab sis, tsuas yog tias nruab nrog CNC.

Kws dhos tshuab nrog bar feeder

Qhov no hom ntawm cov khoom muaj tsis ntev los ua nce nrov. Siv longitudinal raws machine rau zus tau tej cov mas me me lus no heev nrhiav. Ib tug txawv feature ntawm lawv siv yog lub xub ntiag ntawm lub mobile headstock. clamp hom tshuab cuab tam yog siv nyob rau hauv xws li ib tug collet. Protivoshpindelya nyob rau hauv zawv zawg lub taub hau tshuab mounted rau high-precision linear ntawm cov.

Lub peculiarity ntawm no ntau yam ntawm lub tshuab cov cuab yeej, cov lwm yam, yog me me nyob rau hauv loj. Ua hauj lwm hauv cheeb tsam lawv kuj yog tsis heev uas nws kim heev. Machine ntawm no hom muaj nuj nqi feem ntau ntawm cov tsis tshua muaj kev kub ceev.

Longitudinal raws tshuab dhos yuav siv tau ob qho tib si nyob rau hauv loj thiab nyob rau hauv cov huab hwm coj lawm ntawm qhov chaw. Feem ntau cov feem ntau hom ntawm cov khoom siv nyob rau hauv lub kho qhov muag, hluav taws xob thiab ntsuas industries. Incisors nyob rau hauv xws cav tov ntsia tau rau hauv lub caliper thiab txav mus xwb nyob rau hauv cov kab rov tav kev taw qhia. Machine siv nyob rau hauv qhuav ntawm longitudinal raws ob leeg-ntxaiv thiab multi-ntxaiv.

CNC zawv zawg lub taub hau tshuab tsim los ua hauj lwm xws li:

• Txoj siav theem;

• Grooving thiab cones;

• ntiav bore qhov;

• ua zoo li tus chaw;

• threading lub puab thiab txheej;

• txiag ntawm qhov;

• knurling lub txheej chaw;

• milling ntawm splines nyob rau hauv lub ntsia hlau;

• drilling.

Nto rau machines ntawm no hom yuav tau sib txawv heev: conical, cylindrical, tshaj, thiab lwm yam tag nrho cov hom ntawm attachments yog siv los txhawb longitudinal raws machines ... Piv txwv li, cov kev siv ntawm kis tau tus mob rods los txo cov coj ntawm lub cams thiab cov pushrods clogs.

Tsim nta longitudinal raws machines

Headstock ntawm xws machines yog tsau nyob rau sab sauv nto rau ntawm tus ncej. Nyob rau hauv pem hauv ntej ntawm nws muaj yog ib tug tshwj xeeb shelfplasty tsim rau nruab ntxiv kiag li lawm. Nyob rau sab saum toj ntawm nws cov dav hlau ntsia ntsug kev txhawb nqa, thiab nyob rau rov qab - tsis txhob qev. Control khoom xws li ib tug longitudinally-automatic tshuab dhos yog ua los ntawm ib tug system ntawm cams thiab camshafts, tsau nyob rau hauv tus ncej.

Lub ntsiab zoo

Qhov zoo ntawm cov tshuab longitudinal raws feem xws li:

• tau kom tau zoo li tus thiab conical chaw siv prismatic cutters;

• du nto zoo ntawm tas cov khoom;

• tau ntawm tej neb ob leeg nrog lub axis ntawm ib sab, thiab thoob plaws nws;

• tau dov me me xov tooj, cov cim thiab cov tsiaj ntawv.

Ua qhov chaw nyob rau hauv tsis siv neeg lathes ntawm no hom yuav tsum nqa tawm nrog lub siab tshaj plaws cov neeg.

hauv paus ntsiab lus ntawm cov lag luam

Thaum lub sij hawm ua, lub pib cov ntaub ntawv uas yog muab tsis tau tsuas yog nyob rau hauv xws machines, teb cov lus tsa suab, raws li ib txwm, tab sis kuj Translational - raws axis. Cutters lawv tus kheej nyob rau hauv cov khoom xws li lathes bar automatics longitudinal raws, txav mus xwb perpendicularly mus rau lub rods. Tshwm sim thaum lub sij hawm ua ntawm lub radial rog yog absorbed lunette. Qhov no yuav rhuav tshem txhua yam ntawm deeg thiab deflections thiab yog li ntawd kom siab precision machining.

tsab ntawv tsa suab voj voog pog thiab cov cuab yeej rau tshuab cov cuab yeej, zawv zawg lub taub hau tshuab teev cams precisely rau no xyov yam khoom. Tsis ntev los no mounted rau ib tug tshwj xeeb ncej, tus xov tooj ntawm revolutions uas yuav tau hloov, nrog rau ntawm qhov ceev ntawm lub ntxaiv.

Service longitudinal raws machines

Lub lag luam ntawm no hom ntawm cov cav tov yooj yim. Tab sis, ntawm chav kawm, ib co kev kho mob lawv yuav tsum tau. Piv txwv li, nyob rau hauv thiaj li yuav txias lub system mus zoo, nws yog tsim nyog los tsis tseg hloov hauv cov roj. Nws kuj pom zoo txhua hli ntxuav da dej kua. Tus tsim ntawm lub txias system kuj muaj xws li ib lub lim yuav tsum tau ntxuav nrog tib zaus. Yuav kom ua raws li cov tswv yim pom zoo yuav tsum tau yuav tsum tau. Kho ntawm automatic tshuab dhos - yog kim heev.

CNC Machinery

Raws li twb tau hais, lub cav npaj rau qhov siv thiab ua cov hlau qhov chaw yuav ntxiv yuav txawm peem rau nrog CNC. Tej yam xws li tshuab kheev siv nyob rau hauv cov kev tshwm sim hais tias tsis siv neeg tshuab dhos yog tsim los rau cov ntau lawm ntawm qhov chaw nyob rau hauv series los yog me me-scale lawm. Siv nyob rau hauv lub software CNC tso cai rau koj mus rau:

• suab ua;

• txhim kho qhov zoo ntawm lub workpiece;

• txo teeb lub sij hawm tshuab.

Ntau hom drives thiab inverters nyob rau hauv lub CNC siv cov. Lawv sawv cev rau ib tug hluav taws xob motor khiav rau tog twg los AC los yog DC. Lub kinematic daim duab ntawm lub tshuab thaum uas siv cov tshwj xeeb sensors kev CNC. Ua hauj lwm tshuab cuab tam nruab nrog lub NC siv cov nyiaj pab ntau tshaj ruaj, raws li lawv khiav lag luam ntawm heev kev kub ceev thiab productivity. puag siv nyob rau hauv xws machines yuav tsum tsis tshua muaj neeg tawv.

longitudinal raws automatic multispindle CNC

Ua tau heev hais txog zauv software yog tsis muaj dab tsi ntau tshaj li ib tug computer system ntsia nyob rau hauv nws tshwj xeeb software ntawm lwm yam uas tus tsav ntawm lub tshuab. Feem ntau, txheem rau cov cav tov nruab nrog CNC, lub nram qab no:

• ntxaiv;

• cua txias system;

• subspindle;

• rau teeb pom kev zoo ua hauj lwm hauv cheeb tsam;

• sensor ncaws ntawm workpieces;

• tes tsho nce mus nce los;

• ib tug tshwj xeeb ntaus ntawv rau tau txais tas cov khoom;

• cov cuab yeej rau sab nraud thiab sab hauv raws;

• frontal thiab transverse tsav cuab yeej;

• CNC system nws tus kheej.

Tej yam yooj yim multi-ntxaiv tsis siv neeg lathes tsis CNC longitudinal raws yog siv feem ntau rau qhov siv thiab ua ib tug loj tus naj npawb ntawm serial hom me me qhov chaw, feem ntau ntev thiab me me seem, complex zoo. Cov yav tas feem ntau yog yam ntxwv ntsiab ntawm niaj hnub kho mob thiab khoom siv sim, electronics, nyob ua si thiab thiaj li nyob.

CNC teeb rau tej tshuab kuj ua rau nws ua tau rau tsim ib tug loj tus naj npawb ntawm cov khoom, tab sis tsis yog tib yam, thiab ntau daim (ie me me). Pa machines feem ntau yog muab tso rau zus tau tej cov ib co kev cov ntsiab lus, thiab ib zaug xwb. Qhov tseeb hais tias tus neeg kho tshuab "reprogramming" ntawm no hom ntawm cov khoom, raws li twb tau hais - cov txheej txheem yog heev tham thiab lengthy. Qhuav downtime thaum lub sij hawm changeover kuj zoo heev muaj feem xyuam rau cov profitability. Yog li ntawd, cov kev siv ntawm cov pa machine rau zus tau tej cov me me ntau ntau ntawm qhov chaw ntawm ntau daim yog tsis suav tias yog tsim nyog.

CNC teeb pab kom daws tau qhov teeb meem thiab muab qhov zoo ntawm lub tshuab uas tseem kom muaj ntau yam ntawm manufactured khoom. Nyob rau hauv lub xub ntiag ntawm lub tshuab suav tswj system yuav reconfigured sai sai. Piv txwv li, hloov tej insert yog ua ncaj qha rau ntawm lub tshuab tsis tshem cov yas dhos. Yuav kom hloov cov kev ceev ntawm kev sib hloov ntawm cov cuab yeej thiab cov txheej txheem nyob rau hauv lub chaw ua hauj lwm yuav tsum tsuas nkag mus txog qhov tseem ceeb nyob rau hauv lub qhov rais nyob rau CNC tshuab.

Manufacturing ntawm qhov chaw nyob rau hauv tsis siv neeg lathes longitudinal tig CNC: yam ntxwv

Kev Koom Tes ntawm ua hauj lwm thaum uas siv cov cav tov ntawm no hom yog nyoog. Tag nrho cov uas yuav tsum tau los ntawm ib tug kws - yog mus saib rau teeb meem-dawb lub lag luam ntawm cov khoom siv. Ntawm cov hoob kawm, qhov zoo ntawm cov khoom nyob rau hauv cov ntaub ntawv no yog nyob ntawm cov neeg ntawm lub chaw ntawm lub tshuab. Yog li ntawd, lub NC kev pab cuam yuav tsum yog raws li elaborate.

Lub ntsiab hauj lwm ntawm lub lag luam uas siv cov khoom xws li tsis siv neeg tshuab dhos, CNC longitudinal raws, yog zus tau tej cov Cheebtsam nrog raws nraim qhov kev cai tswjhwm tsis thiab nyob rau tib lub uas tsis muaj nqi. Rods siv raws li pib cov ntaub ntawv uas rau tej tshuab feem ntau muaj ib tug duab daim ntawv yog tsis heev muaj tseeb (txawm kom). Nyob rau hauv cov ntaub ntawv no, tag nrho cov raug thiab inaccuracies tau yooj yim yuav kis tau mus rau hauv lub tiav lawm ib feem. Tom qab arbitrarily hloov lawv txoj hauj lwm los yog kev sib hloov ceev tsis muaj tib neeg pab cuab yeej, ntawm chav kawm, tsis tau. Qhov no feature tej rau cov cav tov hu ua "qub txeeg qub teg" thiab yog lub ntsiab teeb meem ntawm kev programmers qhauj. Nws yog feem ntau yog solved los ntawm kev txo cov kev ceev ntawm kev hom tshaj tag nrho ntev ntawm tej. Ntawd ntawm chav kawm, ua rau yus mus rau ib qho kev nce rau hauv ntau lawm nqi vim qhov kev nce rau ntawm lub sij hawm siv.

Meanwhile, rhuav tshem ntawm cov "qub txeeg qub teg" muaj tsawg heev losses li sai tau, siv niaj hnub tshwj xeeb daim ntawv sau npe CNC kev pab cuam txiav ua nws dynamic yam ntxwv ntawm cov ua system. Lawv siv tso cai rau kom muab cov tshaj plaws yog tej hom mob txo tsis lub sij hawm ntau tshaj ob zaug.

qhov zoo tshaj plaws hom

Yog li, qhov tseeb hloov ntawm lub tshuab longitudinal raws siv ib tug CNC kev pab cuam tau nyob rau hauv zus tau tej cov me me qhov chaw siab tshaj plaws profitability. Tab sis ntawm cov hoob kawm, tsuas yog nyob rau hauv cov kev tshwm sim hais tias cov khoom nws tus kheej yog ib yam uas zoo. Kho longitudinal raws CNC tshuab yog complex, kim thiab lub sij hawm ntev. Yog li ntawd, cov kev xaiv ntawm tej lub tsheb - nws yog heev loj heev thiab lub luag hauj lwm.

Thaum yuav khoom khoom xws li tshuab dhos tshuab nyob rau hauv thawj qhov chaw yuav tsum tau them mloog kom nws chaw tsim tshuaj paus. Khwv tau nyiaj zoo xyuas, piv txwv li, lub tshuab ntxaiv CNC Swiss siav nram qab no hom:

• Tornos MultiSwiss series.

• LA155F30.

• HJM SQC38.

Tornos machines

Qhov zoo ntawm lub tshuab MultiSwiss series xws li feem ntau muaj kev kawm siab thiab kuj yooj yim tsim. Multi-ntxaiv tsis siv neeg tshuab dhos CNC Tornos heev yooj yim thiab sai sai tom thiab readjusted. Nyob rau hauv thiaj li yuav ua hauj lwm rau xws li ib tug tshuab, koj yuav tsum tau tsis tau ib tug kws on multi-ntxaiv lathes. Management yog nqa tawm nkaus los ntawm lub NC. Kev yam ntxwv ntawm lub cav nyob rau hauv no series yog nyob rau hauv lub rooj.

parameter	nqi
Number of toolholders	7 pcs.
Qhov siab tshaj plaws txoj kab uas hla ntawm lub pas nrig	14 hli
Qhov siab tshaj plaws ntev ntawm manufactured qhov chaw	40 mm
tus naj npawb ntawm koob	6 pcs.
Maximum ceev koob	8000 Rev. / min
hwj chim	5.6 kW
nyiaj pab ntau tshaj torque	7.5 nm
Number protivoshpindelya	1 pc.
Maximum ceev protivoshpindelya	8000 Rev.. / Min
hwj chim protivoshpindelya	5 kW
CNC system	Fanuc
luj tshuab	7000 kg
Qhov ntev	1440x5920x2120 hli

qauv LA155F30

Trehshpindelnye automatic tshuab dhos ntawm cov hom no yog ib tug hauv chav kawm ntawv ntawm cov neeg "B". Lub ntsiab zoo ntawm LA155F30 machines pom tau hais tias kev ntseeg thiab kev ntev kev pab cuam lub neej. Txawm tias tom qab heev siv cov cav tov tau ko qhov chaw nrog lub siab tshaj plaws precision. Nyob rau hauv tas li ntawd, LA155F30 machines txawv tsis siab dhau heev lawm cov nqi thiab maintainability.

Nta automatic lathes ntawm no chaw tsim tshuaj paus muaj raws li nram no:

• txoj kab uas hla pas nrig ua min / max - 6/16 hli;

• nyiaj pab ntau tshaj ntev ntawm cov khoom - 160 hli;

• ntsiab ntxaiv ua teb ceev - 80-8000 Rev. / min.

• hwj chim ntawm tus electric tsav - 5.5 kW;

• Automaton hnyav - 2270 kg;

• qhov ntev nrog txuas khoom - 5600h900h1720 hli.

Tshuab HJM SQC38

Multi-ntxaiv tsis siv neeg tshuab dhos ntawm cov hom no kuj muaj nyiaj pab ntau tshaj precision machining qhov chaw. Siv no cov khoom rau high-ceev machining ntawm qhov chaw (longitudinal raws thiab milling). Hauv qab no yog cov kev yam ntxwv HJM SQC38.

parameter	nqi
Tus xov tooj ntawm lub hwj chim cuab tam	6 pcs.
Qhov siab tshaj plaws txoj kab uas hla ntawm lub pas nrig	38 hli
Maximum Length	210 hli
Muab ceev ntawm lub hwj chim cuab tam	4000 Rev.. / Min
Muab ceev protivoshpindelya	8000 Rev.. / Min
tshuab hnyav	4500 kg
Qhov ntev	2100h1450h1700 hli

xaus

Yog li, niaj hnub automatic tshuab dhos, CNC longitudinal raws - cov khoom yog heev yooj yim mus siv, tsim thiab txhim khu kev qha nyob rau hauv feem ntau. Qhov tseem ceeb tshaj thaum lub sij hawm nws lub lag luam - yog siv ntau tshaj plaws txawj xav software. Qhov no yuav txhim kho lub profitability ntawm ntau lawm thiab tsim cov khoom zoo nrog leej dimensions.